Side Entry Agitator for Digestor Tank (Bio Gas Plant)

Verito is at the forefront of innovation in the design and manufacture of side entry agitators, specifically tailored for biogas plant digestor tanks. Our agitators are engineered to meet the rigorous demands of biogas production, where the efficiency of organic material digestion directly impacts gas yield and overall plant performance. With a commitment to quality, precision, and durability, Verito’s side entry agitators are the ideal solution for optimizing the mixing process within digestor tanks, ensuring consistent and reliable biogas production.

 

 

 

Advanced Engineering for Optimal Mixing

 

At the heart of Verito’s side entry agitators is our advanced engineering approach. Each agitator is meticulously designed to achieve optimal mixing within the digestor tank, ensuring that the slurry of organic material is evenly distributed and adequately homogenized. This is crucial for maintaining consistent temperatures and promoting efficient microbial activity, which are key factors in maximizing biogas yield

 

Key Technical Features

 

High-Efficiency Impellers

  • Our agitators are equipped with high-efficiency impellers designed to generate robust axial flow, ensuring thorough mixing throughout the tank. The impellers are optimized for low shear forces, which helps to preserve the integrity of the organic materials while promoting effective breakdown and digestion.

Material Compatibility

  • Verito understands the corrosive nature of the materials processed in biogas plants. That's why our agitators are constructed using high-grade, corrosion-resistant materials such as stainless steel or custom alloys, ensuring long-term durability and reducing maintenance requirements.

Energy Efficiency

  • Verito’s side entry agitators are designed with energy efficiency in mind. Our precision-engineered components work together to minimize power consumption while maximizing mixing effectiveness, helping to reduce the overall energy footprint of your biogas plant.

Variable Speed Drives (VSD)

  • Our side entry agitators can be equipped with Variable Speed Drives, allowing operators to adjust the mixing intensity based on the specific needs of the digestion process. This flexibility ensures that the agitator can accommodate varying viscosities and material densities, optimizing performance and energy efficiency.

Seal Technology

  • Verito’s agitators feature advanced sealing technologies designed to prevent leaks and ensure the integrity of the digestor tank. Our mechanical seals are robust and reliable, capable of withstanding the harsh operating conditions typically found in biogas plants.

 

Application in Biogas Plant Digestor Tanks

 

In biogas plants, the digestor tank is the core of the operation where organic materials are broken down anaerobically to produce biogas. Efficient mixing is critical to maintaining optimal conditions for microbial activity, which in turn influences the rate of digestion and the volume of biogas produced. Verito’s side entry agitators are specifically engineered to enhance these processes by ensuring uniform distribution of heat, nutrients, and microorganisms throughout the digestor.

 

Benefits of Verito Side Entry Agitators

 

Improved Biogas Yield

  • By ensuring consistent and thorough mixing, our agitators help to maintain an ideal environment for microbial activity, leading to higher biogas production rates.

Enhanced Process Stability

  • Uniform mixing prevents the formation of dead zones and reduces the risk of stratification within the digestor tank, ensuring a stable and efficient digestion process.

Reduced Maintenance Costs

  • Our agitators are built for durability and reliability, with materials and designs that minimize wear and tear. This results in lower maintenance costs and less downtime for your biogas plant.

Adaptable to Various Digestor Sizes

  • Verito’s side entry agitators are customizable to fit different sizes and configurations of digestor tanks, making them suitable for a wide range of biogas plant designs.

 

Technical Specification & Capabilities

 

Motor Power Upto 30 kW
% Solid Concentration 0-10% (W/W)
Impeller Diameter 300mm – 1000mm
Shaft Diameter 30-100 mm
Shaft Sealing Mechanical Seal with Shutt Off Arrangement
Impeller Type Hydrofoil, Wide Foil, Turbine
Materials (Wetted Parts) SS304, SS316 or Better Grade

 

Why Choose Verito?

Verito’s side entry agitators are the product of decades of experience and expertise in the field of industrial mixing solutions. We are committed to delivering high-performance equipment that meets the specific needs of biogas plant operators. Our focus on innovation, quality, and customer satisfaction ensures that you receive an agitator that not only meets but exceeds your expectations.

 

When you choose Verito, you are investing in a solution that enhances the efficiency and productivity of your biogas plant, contributing to a more sustainable and profitable operation.

 

Trust Verito to be your partner in achieving superior results in biogas production.

 

 

Know more about mixing Technology

 

These mixer agitators are comes in several specifications as per the need of our customers. The offered mixer agitators are tested from our end in order to deliver a defect free range to customer's end. Our mixer agitators are developed with quality material under the direction of skilled professionals.

 

We ensure the highest quality & performance of our Agitators. At the same time, we have a very strong performance track record of supplying various types of agitators for various applications.

 

Ask more to our Agitator Design Experts

 

  • Tip Speed
  • Pumping Capacity
  • Detention Time
  • ChemScale
  • Velocity gradient
  • Torque
  • Specific Power
  • Material of Construction

 

Agitator Manufacturing Champions

 

  • Accuracy of Machining
  • Lathe Machine, CNC, VMC
  • Qualified & Approved Welding Procedures

 

Tests Conducted by the Verito Quality Specialties

 

Performance
  • Run Trail
  • Noise
  • Vibration
  • RPM
  • Current
Dimensional
  • Run Out
  • DFT
  • Dimensions
  • Dynamic & Static Balancing
Chemical & Mechanical
  • UT
  • PMI
  • DP
  • PT

 

Final Assembly

 

  • We care about the Aesthetics of our Products

 

CFD in Mixing Technology
What is CFD ?

 

  • Computational Fluid Dynamics (CFD) represents an approved approach within the realm of fluid mechanics. Its widespread application is evident in industries such as automotive, aircraft, process, and mixing.
  • The primary objective of CFD is to address fluid flow-related inquiries by leveraging numerical techniques. The governing equations typically revolve around principles like Navier-Stokes, Euler, or potential-based equations.

 

Flow Simulation at Verito

 

  • Verito leverages cutting-edge Computational Fluid Dynamics (CFD) technology, alongside laboratory experiments and field trials, to design, scale-up, enhance, or modernize agitators and mixing systems.
  • Verito’s engineers utilize CFD technology to gain an in-depth understanding of velocity distribution, flow patterns, areas with low velocity (referred to as dead zones, as illustrated in Figures 1, 2 & 3), as well as regions with both low and high shear rates within various mixing system configurations.
  • This enables the testing of multiple system setups and tank agitator designs to achieve optimal performance. Additionally, CFD technology aids Verito in fine-tuning impeller blade designs to strike a balance between power requirements and pumping capacity.

 

Key Outcomes of CFD-Studies

 

  • In-depth Information of Flow pattern
  • Areas with the potential of low mixing intensity can be pinpointed and rectified.
  • Availability of crucial process parameters like shear and energy dissipation
  • Evaluation of different design options
  • Shortened project timelines for complex process mixing systems
  • Mitigation of project risks
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