Containerized Chemical Dosing System

The Containerized Chemical Dosing System by Verito Engineering Private Limited is a pre-engineered, fully integrated, plug-and-play chemical dosing package housed within a robust ISO container. It is designed to simplify site installation, enhance safety, and enable efficient chemical storage, preparation, and dosing across various industries.

This modular system is ideal for locations with space constraints, remote project sites, or hazardous chemical handling zones. The entire dosing infrastructure—including chemical storage tanks, preparation units, metering pumps, automation panels, ventilation, and safety systems—is factory-fabricated, pre-tested, and delivered as a self-contained unit, ready for rapid deployment and commissioning at the site.

 

 

 

 

Design Philosophy

 

  • Plug-and-Play Operation – Minimal civil work and installation time
  • All-in-One Container – Storage + Preparation + Dosing + Control
  • Safe Handling of Corrosive & Hazardous Chemicals
  • Custom Engineered Layout for chemical compatibility and process requirements
  • Weatherproof, Portable & Secure
Key Features

 

  • ISO Containerized Enclosure (10ft / 20ft / 40ft options)
  • Chemical Storage Tanks with bund containment
  • Automated Dosing Pumps (Single or Multiple)
  • Chemical Preparation Skid with mixers (for powder or liquid chemicals)
  • Control Panel with PLC + HMI and remote access options
  • Internal Ventilation System – Mechanical exhaust with chemical filters
  • Safety Showers & Eye Wash Stations (Optional)
  • Secondary Containment & Floor Drainage System
  • Temperature & Humidity Control (Optional HVAC for sensitive chemicals)
System Components

 

Feature Details
Type ISO Shipping Container (CSC Certified)
MOC Mild Steel with Anti-Corrosive Epoxy Paint / Stainless Steel Cladding
Flooring FRP Grating over Chemical-Resistant Bund Tray
Insulation Mineral Wool / PUF Panels (Optional for Temperature Control)
Access Double Doors with Safety Locks, Emergency Exit (Optional)
Lighting Flameproof / Weatherproof LED Lighting
Ventilation Exhaust Fans with Ducts & Chemical Filters
Chemical Storage & Preparation

 

Feature Details
Tank Capacity 500 L to 20,000 L (as per requirement)
Tank MOC HDPE / PP / FRP / SS316 based on chemical compatibility
Level Instrumentation Radar / Ultrasonic / Float Type
Agitators Top-Mounted Helical / Anchor / Hydrofoil (if required for mixing)
Feed Water System With Flow Control Valve & Meter
Powder Handling Hopper with Screw Feeder & Vibrator for Powder Chemical Mixing

 

Dosing System

 

Feature Details
Pump Type Solenoid Diaphragm / Motorized Diaphragm / Plunger Pumps
Flow Range 0.5 LPH to 51000 LPH (Customizable)
Pressure Rating Up to 50 Bar (Higher on request)
Pump MOC SS316 / PTFE / PVC / Hastelloy based on chemical
Accessories Pulsation Dampeners, PRV, NRV, Isolation Valves, Calibration Columns
Control Manual / VFD / PLC Controlled Flow Adjustment
Redundancy Duty + Standby Pump with Auto Changeover (Optional)
Automation & Control

 

Feature Details
Control Panel MS Powder Coated / SS304 IP65 Panel with Internal Wiring
PLC & HMI Siemens / Schneider / Allen Bradley with 7" or 10" HMI
Connectivity Ethernet / MODBUS / PROFIBUS / IoT Ready
Safety Alarms Low Level, Dry Run, High Pressure, Emergency Stop
SCADA / Remote Monitoring Optional via GSM / Wi-Fi / Cloud Platform

 

Automation & Instrumentation

 

Parameter Specification
Control Panel SS304 / MS Powder Coated with Internal Wiring
PLC Make Siemens / Schneider / Allen Bradley / Delta (as per client preference)
HMI 7” or 10” Touchscreen – Password Protected
Communication MODBUS / PROFIBUS / Ethernet / SCADA / IoT (Optional)
Alarm & Interlock Buzzer + Indicator + System Shutdown
Data Logging USB/SD Card or Remote Access
Optional Features

 

  • Auto Cleaning (CIP) System with Drain & Wash Valves
  • Online Viscosity / Conductivity Sensors for Solution Monitoring
  • Dust-Free Powder Feeding System with Enclosed Hopper and Suction
  • Dual Redundant Dosing Pumps (Duty + Standby with Auto Changeover)
  • Integrated Water Booster Pump for Unpressurized Feed Water
  • Remote Access and Monitoring via GSM / WiFi / Ethernet
Safety & Accessories

 

Feature Details
Eyewash & Safety Shower Floor-Mounted or Wall-Mounted
Spill Containment Full-Length Bund with Leak Detection
Fire Detection System Smoke / Heat Detector with Alarm
HVAC (Optional) For temperature-sensitive chemicals
Exhaust System ATEX Rated Motor with Chemical Fume Extraction

 

 

Advantages

 

  • Rapid Deployment – Factory-assembled, tested, and ready for use
  • Compact Footprint – Ideal for space-constrained or remote locations
  • Improved Safety – Enclosed chemical handling with alarms and containment
  • Customizable Layout – Designed for specific chemical, flow, and control requirements
  • Ease of Maintenance – Accessible layout with isolated zones
  • Scalable Solutions – Modular design allows future expansion or relocation

Applications

  • Municipal & Industrial Water Treatment Plants
  • Power Plants (Cooling Tower & Boiler Chemical Dosing)
  • Oil & Gas Terminals and Refineries
  • Petrochemical and Fertilizer Industries
  • Steel & Mining Sector
  • Remote Project Sites or Mobile Operations
  • Pharmaceutical and Food Process Effluent Dosing

 

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