Agitators for Water Treatment & Dosing Tanks

At Verito Engineering Private Limited, we specialize in designing high-performance agitators for Water Treatment Dosing Tanks, engineered to meet the complex demands of various water treatment processes, including Water Treatment Plants (WTP), Wastewater Treatment Plants (WWTP), Sewage Treatment Plants (STP), Effluent Treatment Plants (ETP), and Desalination projects. Our agitators ensure the effective mixing of chemicals and slurries to maintain precise dosing levels for optimal water quality.

 

 

 

Key Features and Benefits

 

Efficient Mixing for Diverse Chemicals:

  • Our agitators are tailored for use with a wide range of water treatment chemicals, including Polymer (Poly), Lime, Alum, Sodium Metabisulfite (SMBS), Dolomite, Ferric Chloride (FeCl₃), Antiscalants, Coagulants, and more.
  • Precision-engineered impellers ensure homogeneous mixing of both low- and high-viscosity chemicals to prevent sedimentation and enhance chemical reactions.

Customizable Impeller Designs

  • We offer various impeller designs such as Hydrofoil, Pitched Blade, Propellers, and Anchor Types, based on specific tank sizes and the chemical characteristics in dosing tanks.
  • Each impeller type is designed for specific applications, ensuring maximum mixing efficiency whether for light slurries or highly viscous mixtures.

Versatile Mounting Options

  • Agitators are available with top entry or side entry mounting systems, providing flexibility depending on the tank size and layout.
  • Adjustable mounting brackets allow for precise positioning in dosing tanks, ensuring uniform agitation throughout the entire tank volume.

Corrosion-Resistant Construction

  • Built from high-grade stainless steel (SS304/SS316), our agitators are designed to withstand harsh chemical environments, including those in acidic, alkaline, and saline applications.
  • For more demanding environments, options for specialized materials like Hastelloy, Alloy , or lined components are available, offering enhanced corrosion and abrasion resistance.

Variable Speed Control

  • Variable-speed drives allow operators to adjust mixing intensity as required by the application, ensuring the agitator delivers efficient and controlled chemical dosing.
  • Available in both electric and pneumatic motor configurations, depending on site-specific requirements, with ATEX-rated options for use in explosive atmospheres.

Energy Efficiency

  • Our agitators are engineered for energy-efficient operation, reducing power consumption while maintaining optimal performance in mixing and dosing processes.

 

Applications in Food Processing

 

WTP/WWTP/STP/ETP

  • In these systems, our agitators ensure the thorough mixing of dosing chemicals like alum for coagulation, polymers for flocculation, and lime for pH adjustment.
  • Effective mixing is critical in sludge treatment applications, where polymers or coagulants are added to facilitate dewatering and settling.

Desalination:

  • Our agitators play a crucial role in the dosing of antiscalants to prevent scale formation in reverse osmosis membranes, as well as coagulants for pre-treatment processes to remove suspended particles before desalination.

Sludge Sumps

  • Agitators are designed to handle thick, viscous sludges that accumulate in sumps, ensuring that sludge remains fluid for further treatment or dewatering.

Anoxic and Aerobic Mixing

  • Agitators are employed in anoxic and aerobic tanks to ensure uniform oxygen distribution and prevent settling, vital for biological processes in wastewater treatment.

 

Advantages of Verito Engineering Agitators

 

Increased Efficiency

  • With superior mixing technology, our agitators enhance the chemical reactions and efficiency of the water treatment process, ensuring that dosing chemicals are effectively utilized.

Reduced Downtime

  • Our agitators are designed for long-lasting, reliable performance with minimal maintenance requirements, reducing plant downtime and operational disruptions.

Improved Chemical Utilization

  • Proper mixing ensures that chemicals are evenly distributed, minimizing wastage and improving the overall efficiency of the dosing process.

Operational Flexibility

  • With variable speed control and customizable designs, our agitators are flexible enough to meet the unique demands of different water treatment facilities, from small plants to large-scale operations.
Technical Specification & Capabilities

 

Motor Power 0.5 HP to 25 HP, based on tank volume and viscosity
Speed Range Variable speed control from 0 to 1500 RPM
Mixer Shaft Length Customizable from 500 mm to 8000 mm, depending on tank depth
Impeller Diameter 200 mm to 4500 mm, based on application
Impeller Types Hydrofoil, Pitched Blade, Propeller, Anchor
Material of Construction SS304, SS316, Alloy 926, Hastelloy, with optional lining (FRP, Rubber, PP, HDPE, PVDF, PFA, PTFE)
Mounting Type Top entry, adjustable brackets
Power Supply Single-phase and three-phase
Operating Voltage 230V for single-phase, 415V for three-phase
Seal Type High-quality seals for chemical and fluid containment
Compliance ATEX-rated options available for explosive atmospheres
Applications Poly, Lime, Alum, SMBS, Antiscalants, Coagulants, Anoxic Tanks, Sludge Treatment

 

Why Choose Verito Engineering Agitators for Water Treatment Dosing Tanks?

At Verito Engineering Private Limited, we understand the critical role that agitators play in the efficient operation of water treatment processes. Whether in WTP, WWTP, STP, ETP, or desalination applications, our agitators ensure reliable and consistent mixing of dosing chemicals, leading to enhanced plant performance and reduced operational costs. With customizable designs, energy-efficient solutions, and superior material construction, we deliver agitators that meet the rigorous demands of modern water treatment facilities.

 

For more information or to request a custom solution for your water treatment plant, contact Verito Engineering Private Limited today. Let us help you optimize your water treatment process with our advanced mixing technology.

 

 

Know more about mixing Technology

 

These mixer agitators are comes in several specifications as per the need of our customers. The offered mixer agitators are tested from our end in order to deliver a defect free range to customer's end. Our mixer agitators are developed with quality material under the direction of skilled professionals.

 

We ensure the highest quality & performance of our Agitators. At the same time, we have a very strong performance track record of supplying various types of agitators for various applications.

 

Ask more to our Agitator Design Experts

 

  • Tip Speed
  • Pumping Capacity
  • Detention Time
  • ChemScale
  • Velocity gradient
  • Torque
  • Specific Power
  • Material of Construction

 

Agitator Manufacturing Champions

 

  • Accuracy of Machining
  • Lathe Machine, CNC, VMC
  • Qualified & Approved Welding Procedures

 

Tests Conducted by the Verito Quality Specialties

 

Performance
  • Run Trail
  • Noise
  • Vibration
  • RPM
  • Current
Dimensional
  • Run Out
  • DFT
  • Dimensions
  • Dynamic & Static Balancing
Chemical & Mechanical
  • UT
  • PMI
  • DP
  • PT

 

Final Assembly

 

  • We care about the Aesthetics of our Products

 

CFD in Mixing Technology
What is CFD ?

 

  • Computational Fluid Dynamics (CFD) represents an approved approach within the realm of fluid mechanics. Its widespread application is evident in industries such as automotive, aircraft, process, and mixing.
  • The primary objective of CFD is to address fluid flow-related inquiries by leveraging numerical techniques. The governing equations typically revolve around principles like Navier-Stokes, Euler, or potential-based equations.

 

Flow Simulation at Verito

 

  • Verito leverages cutting-edge Computational Fluid Dynamics (CFD) technology, alongside laboratory experiments and field trials, to design, scale-up, enhance, or modernize agitators and mixing systems.
  • Verito’s engineers utilize CFD technology to gain an in-depth understanding of velocity distribution, flow patterns, areas with low velocity (referred to as dead zones, as illustrated in Figures 1, 2 & 3), as well as regions with both low and high shear rates within various mixing system configurations.
  • This enables the testing of multiple system setups and tank agitator designs to achieve optimal performance. Additionally, CFD technology aids Verito in fine-tuning impeller blade designs to strike a balance between power requirements and pumping capacity.

 

Key Outcomes of CFD-Studies

 

  • In-depth Information of Flow pattern
  • Areas with the potential of low mixing intensity can be pinpointed and rectified.
  • Availability of crucial process parameters like shear and energy dissipation
  • Evaluation of different design options
  • Shortened project timelines for complex process mixing systems
  • Mitigation of project risks
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