Mineral Slurry Agitator

Verito agitators are a trusted choice for mining projects around the world. Our commitment to innovation extends to cutting-edge impeller technology and design methodologies. These advancements have yielded significant improvements in agitator performance and overall leaching process efficiency.

 

We meticulously analyze factors like particle size, Solid Concentration, density, and flow rate to design impellers that perfectly match your specific process requirements. Moreover, the mechanical robustness of our agitator components and drive systems is meticulously engineered to deliver both cost-effectiveness and resilience.

 

As a leading global manufacturer of heavy-duty agitators, Verito sets the standard for quality, reliability, and performance in the mining industry. Each Verito agitator is custom-designed by our team of highly trained and experienced design engineers to meet your specific needs and process requirements. Let Verito be your partner in achieving optimal results in your next mining project.

 

 

 

Our Mineral Slurry Agitators are ideal for a wide range of mineral process, including:

 

Solids Suspension

  • Prevent settling of solids throughout the process for consistent mixing.

Leaching

  • Effectively dissolve valuable minerals from ores through efficient mixing of slurries with leach solutions

Neutralization

  • Maintain consistent pH levels in process tanks by thoroughly mixing neutralizing agents with slurries.

Solid-Liquid Separation

  • Enhance efficiency in processes like thickening and clarification by creating a homogenous slurry for optimal separation.

Blending

  • Achieve precise and uniform blends of different materials or process streams.

Repulping

  • Re-suspend thickened slurries back into a pumpable consistency for further processing.

Lime Slaking

  • Efficiently slake quicklime into a uniform slurry for various applications.

Cyanide Destruction

  • Ensure thorough mixing of reagents for effective destruction of cyanide in waste streams (refer to local environmental regulations).

Conditioning

  • Prepare slurries for downstream processes by adjusting particle size distribution and surface properties.

Carbon in Leach (CIL)

  • Create optimal conditions for the simultaneous adsorption of dissolved gold onto activated carbon while the gold is being leached from the ore pulp.
    This process requires uniform mixing of the slurry, leachate solution, and activated carbon for efficient recovery of gold.

Attritioning (Attrition Scrubbers)

  • Utilize controlled particle collisions within the agitator to achieve the desired particle size reduction.

Adsorption

  • Facilitate the efficient absorption of unwanted materials onto a solid surface through thorough mixing.

Head Generation

  • Create and maintain a pressurized flow of slurry within the tank.

Slurry Re-pulping

  • Resuspend settled solids in a tank to maintain a homogenous mixture

Deoxidation Tanks

  • Promote efficient removal of oxygen from solutions through proper mixing.

 

Technical Specification & Capabilities

 

Motor Power Upto 400 kW
Particle Size 6000 Micron (0.6mm)
% Solid Concentration 0-70% (W/W)
Impeller Diameter 300mm – 5000mm
Shaft Diameter 30-400 mm
Impeller Type Hydrofoil, Wide Foil, Turbine
Materials (Wetted Parts) EN8+RL, EN24+RL, SA 106, SS316, SS304

 

Feature

 

Increased Efficiency

  • Optimized mixing leads to faster reaction times, improved process yields, and reduced energy consumption

Enhanced Product Quality

  • Consistent mixing ensures a homogenous product with desired properties.

Reduced Downtime

  • Durable construction minimizes maintenance requirements and ensures reliable operation.

Improved Worker Safety

  • Top-mounted design promotes safer working environments.

 

Applications

 

  • Alumina refining
  • Iron Ore refining
  • Iron Ore Beneficiation Plant
  • Iron Ore Pelletizing Plant
  • Gold refining
  • Dry stack tailing
  • Gold Leaching
  • Nickel, Cobalt, Copper, Graphite, Lead refining
  • Sand oil processing
  • Pot ash processing
  • Stone and Ceramic processing

 

Know more about mixing Technology

 

These mixer agitators are comes in several specifications as per the need of our customers. The offered mixer agitators are tested from our end in order to deliver a defect free range to customer's end. Our mixer agitators are developed with quality material under the direction of skilled professionals.

 

We ensure the highest quality & performance of our Agitators. At the same time, we have a very strong performance track record of supplying various types of agitators for various applications.

 

Ask more to our Agitator Design Experts

 

  • Tip Speed
  • Pumping Capacity
  • Detention Time
  • ChemScale
  • Velocity gradient
  • Torque
  • Specific Power
  • Material of Construction

 

Agitator Manufacturing Champions

 

  • Accuracy of Machining
  • Lathe Machine, CNC, VMC
  • Qualified & Approved Welding Procedures

 

Tests Conducted by the Verito Quality Specialties

 

Performance
  • Run Trail
  • Noise
  • Vibration
  • RPM
  • Current
Dimensional
  • Run Out
  • DFT
  • Dimensions
  • Dynamic & Static Balancing
Chemical & Mechanical
  • UT
  • PMI
  • DP
  • PT

 

Final Assembly

 

  • We care about the Aesthetics of our Products

 

CFD in Mixing Technology
What is CFD ?

 

  • Computational Fluid Dynamics (CFD) represents an approved approach within the realm of fluid mechanics. Its widespread application is evident in industries such as automotive, aircraft, process, and mixing.
  • The primary objective of CFD is to address fluid flow-related inquiries by leveraging numerical techniques. The governing equations typically revolve around principles like Navier-Stokes, Euler, or potential-based equations.

 

Flow Simulation at Verito

 

  • Verito leverages cutting-edge Computational Fluid Dynamics (CFD) technology, alongside laboratory experiments and field trials, to design, scale-up, enhance, or modernize agitators and mixing systems.
  • Verito’s engineers utilize CFD technology to gain an in-depth understanding of velocity distribution, flow patterns, areas with low velocity (referred to as dead zones, as illustrated in Figures 1, 2 & 3), as well as regions with both low and high shear rates within various mixing system configurations.
  • This enables the testing of multiple system setups and tank agitator designs to achieve optimal performance. Additionally, CFD technology aids Verito in fine-tuning impeller blade designs to strike a balance between power requirements and pumping capacity.

 

Key Outcomes of CFD-Studies

 

  • In-depth Information of Flow pattern
  • Areas with the potential of low mixing intensity can be pinpointed and rectified.
  • Availability of crucial process parameters like shear and energy dissipation
  • Evaluation of different design options
  • Shortened project timelines for complex process mixing systems
  • Mitigation of project risks
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