IBC/Tote Tank Mixer

At Verito Engineering Private Limited, our IBC/Tote Tank Mixers are designed to provide efficient mixing solutions for Intermediate Bulk Containers (IBCs) and Totes, ensuring that even high-viscosity liquids or challenging mixtures are properly blended. These mixers are engineered to cater to various industries such as chemical processing, food and beverage, pharmaceuticals, and agriculture, where uniform mixing is essential for maintaining product quality and consistency.

 

 

 

Key Features

 

Compact and Portable Design

  • Designed to be easily attached to standard IBC and Tote containers, these mixers are compact yet robust, ensuring a perfect fit without compromising on performance.
  • Lightweight construction makes it simple to transport between containers, increasing operational flexibility.

High-Efficiency Mixing Mechanism

  • Equipped with precision-engineered impellers, such as Hydrofoil, Pitched Blade, or Folding Propellers, tailored to specific fluid characteristics and viscosities.
  • Delivers uniform mixing for a wide range of liquids, including low to medium viscosity fluids, slurries, and suspensions.
  • Capable of handling shear-sensitive liquids with ease, preventing product degradation during mixing.

Adjustable Speed Control

  • Variable-speed drives allow for full control over the mixing intensity, ensuring precise mixing according to the application’s needs.
  • Available in both pneumatic and electric motor options, allowing users to choose based on their operational environment and safety requirements.
  • Speed adjustment feature ensures that it can handle delicate mixing operations as well as aggressive blending when needed.

Versatile Mounting System

  • The IBC/Tote mixers feature an adjustable mounting bracket, allowing for quick and secure attachment to different sizes of containers, including 275-gallon and 330-gallon tanks.
  • Custom mounting options are also available for non-standard tanks or challenging applications, ensuring versatility across different setups.

Corrosion-Resistant Materials

  • Built using high-grade stainless steel, particularly SS304 or SS316, to ensure longevity and resistance to corrosion in harsh environments, especially when dealing with chemical or pharmaceutical applications.
  • For more demanding applications, optional coatings or materials like Hastelloy or Alloy 926 are available to enhance durability and corrosion resistance.

Sealing and Containment Solutions

  • Fitted with superior seals that prevent leakage, particularly important for hazardous or volatile liquids.
  • Custom sealing options are available for high-pressure or high-temperature applications.

 

Applications

 

  • Chemical Industry : Effective for mixing chemicals, solvents, emulsions, and slurries within IBCs, ensuring complete homogenization before transfer or use.
  • Food and Beverage : Perfect for blending edible oils, syrups, sauces, and other liquid ingredients to maintain uniform consistency and prevent separation.
  • Pharmaceuticals : Used for mixing active pharmaceutical ingredients (APIs), solutions, and suspensions that require gentle handling and contamination-free operations.
  • Agriculture : Mixes fertilizers, pesticides, and other liquid solutions used in large-scale agricultural operations.

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    Advantages of Verito IBC/Tote Tank Mixers

     

    Increased Productivity

    • With a powerful motor and efficient impeller designs, our mixers reduce mixing time, increasing batch turnover rates.

    Energy Efficiency

    • Our mixers are optimized to deliver maximum performance with minimal energy consumption, saving operational costs in the long run.

    Minimal Maintenance

    • Designed for ease of maintenance, with accessible components that ensure long-term durability and low downtime.
    • Bearings and seals are selected for their longevity, ensuring smooth operation with minimal intervention.

    Easy Cleaning

    • Detachable and easy-to-clean designs allow for quick changeovers between different liquids or formulations.
    • Ideal for industries with stringent hygiene requirements, such as food and pharmaceuticals.
    Technical Specification

     

    Motor Power 0.5 HP to 5 HP
    Speed Range 0 to 300RPM (Variable Slow) & 0 to 1500 RPM (Variable High Speed)
    Mixer Shaft Length 700 mm to 1000 mm (Customizable based on tank depth)
    Impeller Diameter 150 mm to 500 mm (Based on application)
    Impeller Types Folding Hydrofoil, Pitched Blade, Propeller
    Material of Construction SS304, SS316 (Optional: Hastelloy, Alloy for corrosive environments)
    Mounting Type Portable clamp-based adjustable system
    Container Compatibility Standard IBC/Tote sizes (1000 Liters, 1250 Liters)
    Power Supply Single-phase and three-phase options available
    Motor Options Electric or Pneumatic
    Operating Voltage 230V for single-phase, 415V for three-phase
    Weight Lightweight for portability, weight varies by motor size
    Applications Low to medium viscosity liquids
    Compliance ATEX-rated options available for hazardous environments

     

    Why Choose Verito Engineering IBC/Tote Tank Mixers?

    At Verito Engineering Private Limited, we understand the importance of reliability and precision in mixing solutions. Our IBC/Tote Tank Mixers are built to deliver consistent, high-quality mixing across various industries, ensuring that your processes run smoothly and efficiently. With our commitment to innovation, high-grade materials, and customer-centric solutions, we offer mixers that not only meet but exceed industry standards.

     

    Our mixers are designed to be easy to install, operate, and maintain, providing a cost-effective solution for both large and small-scale mixing requirements.

    For more information or to request a custom solution tailored to your specific application, contact Verito Engineering Private Limited today. Let us provide the mixing solution that powers your success.

     

     

    Know more about mixing Technology

     

    These mixer agitators are comes in several specifications as per the need of our customers. The offered mixer agitators are tested from our end in order to deliver a defect free range to customer's end. Our mixer agitators are developed with quality material under the direction of skilled professionals.

     

    We ensure the highest quality & performance of our Agitators. At the same time, we have a very strong performance track record of supplying various types of agitators for various applications.

     

    Ask more to our Agitator Design Experts

     

    • Tip Speed
    • Pumping Capacity
    • Detention Time
    • ChemScale
    • Velocity gradient
    • Torque
    • Specific Power
    • Material of Construction

     

    Agitator Manufacturing Champions

     

    • Accuracy of Machining
    • Lathe Machine, CNC, VMC
    • Qualified & Approved Welding Procedures

     

    Tests Conducted by the Verito Quality Specialties

     

    Performance
    • Run Trail
    • Noise
    • Vibration
    • RPM
    • Current
    Dimensional
    • Run Out
    • DFT
    • Dimensions
    • Dynamic & Static Balancing
    Chemical & Mechanical
    • UT
    • PMI
    • DP
    • PT

     

    Final Assembly

     

    • We care about the Aesthetics of our Products

     

    CFD in Mixing Technology
    What is CFD ?

     

    • Computational Fluid Dynamics (CFD) represents an approved approach within the realm of fluid mechanics. Its widespread application is evident in industries such as automotive, aircraft, process, and mixing.
    • The primary objective of CFD is to address fluid flow-related inquiries by leveraging numerical techniques. The governing equations typically revolve around principles like Navier-Stokes, Euler, or potential-based equations.

     

    Flow Simulation at Verito

     

    • Verito leverages cutting-edge Computational Fluid Dynamics (CFD) technology, alongside laboratory experiments and field trials, to design, scale-up, enhance, or modernize agitators and mixing systems.
    • Verito’s engineers utilize CFD technology to gain an in-depth understanding of velocity distribution, flow patterns, areas with low velocity (referred to as dead zones, as illustrated in Figures 1, 2 & 3), as well as regions with both low and high shear rates within various mixing system configurations.
    • This enables the testing of multiple system setups and tank agitator designs to achieve optimal performance. Additionally, CFD technology aids Verito in fine-tuning impeller blade designs to strike a balance between power requirements and pumping capacity.

     

    Key Outcomes of CFD-Studies

     

    • In-depth Information of Flow pattern
    • Areas with the potential of low mixing intensity can be pinpointed and rectified.
    • Availability of crucial process parameters like shear and energy dissipation
    • Evaluation of different design options
    • Shortened project timelines for complex process mixing systems
    • Mitigation of project risks
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